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Client Project 4

Corrosion Recovery and Full Raised Access Floor Replacement

For Client 4, facility staff reported visible rust and corrosion on pedestals, stringers, and the underside of raised access floor (RAF) panels—a clear indicator that the subfloor environment had been exposed to sustained moisture. Our assessment confirmed the root cause: the site had experienced multiple water-incursion events over time.

The Challenge

Even after the customer resolved the moisture source, the raised floor system remained compromised:

  • Corroded understructure components (pedestals and stringers)
  • Rusting on the underside of floor panels, raising integrity and reliability concerns
  • A legacy, uptime-critical medical facility data center
  • High stakeholder sensitivity: nervous management, strict timelines, and budget constraints
  • A hard requirement: no disruption to live operations

The Approach: Plan First, Execute Once

To deliver a safe, controlled replacement in a high-risk environment, we ran a pre-construction process designed to eliminate surprises:

  • Conducted multiple coordination meetings to align scope, sequencing, and risk controls
  • Completed a logistics / planning walkthrough to confirm access paths, staging, debris handling, and contingency procedures
  • Built a phased execution plan that balanced schedule, operational constraints, and budget—without sacrificing safety

Stakeholder Alignment Is a Requirement, Not a Nice-to-Have

In mission-critical work, success depends on more than tools and labor—it depends on unified decision-making. We secured buy-in across the organization:

  • C-level leadership (risk, uptime, compliance)
  • Facilities and operations teams (execution, access, safety)
  • On-site technical staff (“boots on the ground” realities)

That alignment prevented delays, reduced uncertainty during execution, and ensured everyone understood the plan before any lifting began.

Result: 5,000 SF Raised Access Floor Replacement with Zero Downtime

Using controlled live-support and replacement methods, we completed a full RAF system replacement across approximately 5,000 sq. ft. in the medical facility data center—with no downtime.

Verified Impact on Critical Clinical Operations

After completion, the client confirmed an important operational detail: during our live-lifting process, certain cabinets that were temporarily supported “in the air” were directly supporting surgical graphics access—reinforcing how critical careful sequencing, redundancy, and stability are in healthcare environments.

Project Details